The information which you shared was really helpful. Save my name, email, and website in this browser for the next time I comment. 2) High power requirements: The high collection efficiencies for particulate matter are attainable only at high pressure drops which results in high operating costs. Water with chemicals are sprayed with high pressure through nozzles into the air flow. Wet lime scrubber . a" \
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Sponsored Links Air scrubbers are commonly used in process-air applications to eliminate potentially harmful dust and pollutants. It relays on the liquid spray to remove dust particles from gas streams. They are also used for removal of noxious and corrosive contaminants components from the flue gases generated by many process in process plans. To calculate Gas density Avg. Large, proportional to the quoted price. Water droplets are separated from the exhaust and re-circulated back to the water reservoir. Air volume calculation formula: equipment air volume = room volume (length width height) ventilation constant (60-100 times), the constant here can be determined according to the working time. The larger the wet scrubber, the more air volume it can handle. ?_-;_-@_- "Yes";"Yes";"No" "True";"True";"False" "On";"On";"Off"] , [ $ - 2 ] \ # , # # 0 . This animation demonstrates an easy and effective way of designing a Gas Scrubber with MySep, Process Engineering Software for Se. Also I haven't yet included the factor of vaporization losses of injected water due to high air temperature. Venturi Scrubber Design Equations Formulas Calculator Air Filtration, Quality, Purification and Pollution Control. 8.3 Use performance evaluation equations to determine efficiency of wet scrubber mechanisms. The absorption of gases takes place in the scrubber random packing section and scrubbing liquid is introduced into a liquid through or spray distribution . Wet Scrubber Wet Scrubber Dust and pollution products from the process are removed periodically through the drain. Normally I would advise you to post your query on your scrubber design in a new, independent thread within this Forum in order to address it separately from the topic in this thread. In smell polluted processes, like exhaust air from fish meal or fish feed dryers, bio beds are commonly used. Thanks a lot. A bio bed, which is an organic organism, require process air with as little dust as possible and temperature and humidity within certain limits. Wet scrubbers are usually the most appropriate air pollution-control device for collecting both, particulate and gas in a single system alone. !fnsPZ*?N9+[%>sgn9N>OnT^Rw{L/zM0c}n 7p(>MU;H8vwoh}z7p-h drop / m bed = 15 mmwc / m packing height = 147.1 total packing height = 3.2 m (including all packed beds) gas / vapour properties gas / air flow rate = 1000 kg/h or 0 = 0.2778 kg/s = 0 gas pressure at entry = 1.0000 atm gas temperature at ent = 30.00 = 303.00 gas / air Take the 10,000 air volume tower diameter of 1.4 meters to calculate, with vertical anticorrosive circulating pumps and inlet and outlet pipes. Users can ask about 10,000 cubic meters per hour. Liquid to Gas Ratio (1030 gallons/1000 acf ) Gas Velocity at Throat (60 150 m/s) Gas Pressure Drop (< 80 inches H2O) Inlet Particle Size (>0.2 micrometers) Energy Consumption (4-12 Watts/cfm) Liquid-to-Gas Ratio. The paper concerns the analytical research studies on . tugas akhir ls 1336 kajian eksperimen penggunaan wet scrubber untuk mengurangi kadar sox dan nox pada motor diesel noventus hendyta. Finally, the key that affects the quotation depends on the configuration. for the equations) for equipment such important as wet scrubber. Evaporated water isreplaced by fresh water and chemicals. A schematic drawing of a typical spray nozzle scrubber configuration is shown below. Here we reduce the pressure drop of vapor/air and also the temperature before venting with normal water at atmospheric temp. Courtesy of
2. . The most appropriate indicators to monitor depend upon a number of factors, including type of pollutant (whether PM is also present), scrubber design, and exhaust gas characteristics. The scrubber quotation is based on the material and specifications. Your email address will not be published. The scrubber quotation is based on the tower diameter and height. Emission of minimum product through exhaust. Air scrubbers are commonly used in process-air applications to eliminate potentially harmful dust and pollutants. Venturi scrubber calculator solving for estimated pressure drop given gas velocity and water to gas volume ratio. : HCL Scrubber Checked by : Job No. Gas velocity = 7.5 m/s Inlet expansion & outlet = 1.5 x Velocity heads = 1.5 x (V2 / 2g) contraction losses = 42.19 N m / Kg = 49.97 N/m2 (divide by density) Total pressure drop = 908.75 N/m2 (packing + internals + losses) Fan power output = pressure drop,N/m2 x (gas in - component removed) Kg/s O/L gas density, Kg/m3 = 201.35 N .m / s = 0.20 kW From a design perspective, the quotation should be based on the exhaust gas volume. Source: vdocuments.mx Aj design math geometry physics force fluid mechanics finance loan. The thickness of the scrubber bottom plate is 12mm, the thickness of the tower body plate is 8mm, and the wall thickness of the water tank is 10mm. The article is good enough to generate your own excel spreadsheet. Generally for well designed scrubbers the collection efficiency is >98%. The system was a resounding success. Searching the Web, you can find more information, useful or not (e.g. The diameter is 1.4 meters through the regular value. The higher the configuration, the higher the price of the scrubber. High-energy scrubber have pressure drops greater than 38.1cm of water. Before releasing waste gases that contain PM to the atmosphere, these gases are treated using venturi scrubbers to remove PM. If the customers workshop has a designed exhaust volume of 10,000 cubic meters per hour, and the designed flow rate through the empty tower is 2 meters per second, the diameter of the scrubber will be 1.33 after calculation. The size of the scrubber is directly proportional to the capacity of the air volume. Thank You sir, The information you have provide in the blog is correct. After the above, you can be familiar with terminology and use the example of the attachment for a preliminary design, assuming you select a similar packed tower. 3. 5. Venturi scrubber design calculation xls Built-in size (px) 344 x 292429 x 357514 x 422599 x 487DESCRIPTIONSizing the venturi scrubberTesto di Venturi Scrubber Design.xlsScrubberRaw Gas Venturi Scrubber Gas flow rate=110.00ACFMGas Temperature=400FPressure=1atm Humidity content=5%v/v Dry gas MW=29lb D.L.D. CO 2) By product . The most common mist eliminators are chevrons, mesh pads, and cyclones. Thank you. >> Maintenance cost is low I want to design the ventury scrubber for biomass gasifier.Can you please send me some data sheets/pdf for that? Tangentisl inlet. Secondly, another factor that affects the design of the scrubber is the size specification. Classification of Packed-Bed Wet Scrubbers. In dust debuggers, dust particles are eliminated from a gas flow by a dispersed liquid. endstream
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Engineering and Application data is presented. Be aware that low temperature scrubbers can be a potential source for the Legionella disease. Scrubber Wet Stack Design Guide. With the above data, the price of the scrubber is available. it won't strecth or give to allow for expansion or contraction). . In a wet scrubber process air is drawn through a mist of water made by spray nozzles, then through separators where water droplets with dust and particles are removed. Venturi Scrubber Design Equations Formulas Calculator.
2. The inlet gas stream enters to the bottom of the tower and moves upward while liquid is sprayed downward from one or more level. >> Provides Maximum pressure drop. One researcher has remarked that separation costs go up by a factor a factor loo2 All the more reason for good, flexible design. Please read AddThis Privacy for more information. 3. The designs have become generally standardized, and units are manufactured by a large number of. Math Geometry Physics Force Fluid Mechanics Finance Loan Calculator. The material costs incurred above, plus production costs and company profits are the quotations. In selecting a configuration for a caustic scrubber for H2S removal, the following are some of the factors that should be considered: H2S Concentration in exhaust gas; H2S load (per day) Other contaminant (eg. Calculation method of wet scrubber quotation. This technology is otherwise known as the water scrubbing technology. Sketch is given with Principles of operation. , , . Thanks for your great information,according to lt = 369.561*R^0.293 / vt^1.127 , I calculated throat length for a venturi Scrubber(Q=50000m3/hr , Q liquid=65m3/hr, vt=75m/sec), and result is about 3 meters. p " t " t @ " p " t " x
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: 4506A Date : Client : JOL Project : SR - Plant -4, 5 . It removes all air pollutants by inertia of diffusional impaction and reactions with absorbent or reagent slurry or absorption into a liquid solvent. Increase in Liquid-to-gas Ratios increases the collection efficiency. Important Considerations for H 2 S Scrubber Design There are many different possible designs for caustic scrubbers. mol), Suppose you are holding a container of gas, and the container has a fixed volume (i.e. Your question is not clear. i would also to know how to calculate all venturi dimension(Lconv,Ldiv,angles..) packing type = intallox saddles packing size = 25 mm packing moc = pp gas pr. Venturi Scrubbers are sometimes used to absorb gases such as CO2 or SO3 for instance, but there is lack of literature on venturis as absorbers. The hot vapour/air comes from vessel which contains inert gases which is above 160 oC and sent to the Venturi for scrubber purpose. Single-layer spray design, the diameter of the exhaust gas inlet is 500mm, and the total height of the tower can be designed to be 4600mm. Cookies are only used in the browser to improve user experience. 345109621-scrubber-design-xls.xls - SCRUBBER DESIGN (PACKED COLUMN) Prepared by : Checked by : Date : # Input Data Packing type Packing size Packing | Course Hero 345109621-scrubber-design-xls.xls - SCRUBBER DESIGN (PACKED. In the future, however, always start your own query in a new thread. With detailed air volume and scrubber diameter data quotations, it can be accurately calculated. '**M?rcC;5;4BM5P0 >{_ 8
is it right? You can target the Engineering ToolBox by using AdWords Managed Placements. We don't collect information from our users. Detailed deriva- tion of the generalized method will be presented in the next chapter. They are designed for applications requiring high removal efficiencies of submicron particles, between 0.5 and 5.0 micrometers in diameter. The efficiency of a packed bed wet scrubber system can be defined as the effectiveness of the scrubbing process for . China Xicheng EP Ltd. After receiving the quotation for thewet scrubber, the customer often puts forward the quotation is too high, so many customers do not know the scrubber, but habitually give the conclusion that the price is too high, it seems that something is wrong, the technical team will pass the data Provide detailed basis and configuration of wet scrubber quotation. a wet scrubber may or may not be fully saturated, however they will exit the scrubber fully saturated. Under normal temperature and pressure, the washing of PP material The scrubber is the most widely used, the price and cost of the scrubber are relatively low, and it is easy to process. (several editions and probably several publishers, 2nd edition is by Gulf publishing Co in 1974). The packing is 76 rosette, and the defogging layer is 50 multi-faceted hollow. Environmental XPRT is part of XPRT Media All Rights Reserved. Medium-energy scrubbers have pressure drops between 12.7 and 38.1 cm of water. The gas is then washed with suitable liquid using spray nozzles. The suitable packed bed provides large contact surface for the gases and liquid to mix and hence traps the pollutants. Wet scrubber design calculation, including scrubber material, size, working principle, specification, and scrubber configuration,China Xichengspecializes in the production of wet scrubbers for acid and alkali waste gas treatment, pre-washing of organic waste gas treatment, and laboratory waste gas absorption. >> Gives high collection efficiency of solid & gaseous pollutant. For calculations 1''venturi scrubber design xls scribd THERMAL ENERGY SYSTEMS Boiler waste gases utilizing coal, oil, biomass and liquid waste b. Download. 4) Difficult product recovery: De-watering and drying of scrubber sludge makes recovery of dust very expensive and difficult for reuse. 0
advanced scrubber technologies - paramount fgd design and evaluation of a marine scrubber system, design of a primary off-gas scrubber system for a ferro. So vessel sizes, fans and ducts downstream are smaller than those of other control devices. If the customer's workshop has a designed exhaust volume of 10,000 cubic meters per hour, and the designed flow rate through the empty tower is 2 meters per second, the diameter of the scrubber will be 1.33 after calculation. Terms
Thanks sir for the valuableinformation, however please guide me a bit further as I am designing a venturi scrubber for removal of particulate matter (218 mg/m3)from air at 1.6 m3/s. However, I do not have much idea of any such on-line measurement. The process of contacting the gas and liquid streams results in entrained droplets, which contain the contaminants or particulate matter. SCRUBBER DESIGN (PACKED COLUMN) Prepared by : Column Tag No. *1 )
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Wet Scrubber Design Spreadsheet.. Forum Petroleum Industry Zone Safety And Environment Wet Scrubber Design Spreadsheet.. d100)0
really great article.means alot to me.Thanks Sir. There are numerous types of wet scrubbers which remove both acid gas and PM. It might definitely be possible to measure the actual throat velocity by providing some measurement instrument. Inputs: Having worked in fertilizers in the past (1975-81), we had elaborated process duty specs for HF / SiF4 scrubbers for bidders; but we had not used packed towers due to scales. The calculation method is to disassemble the plates. Scrubbers for particle collection are categorized by the gas-side pressure drop of the systems. Your email address will not be published. The scrubber materials mainly include PP polypropylene plastic, SS304 stainless steel, FRP glass fiber reinforced plastic, and carbon steel lining rubber. Do that and I can review your work and point out any corrections if required. School No School Course Title AA 1 Uploaded By ProfessorMaskJellyfish175 Pages 11 And all are designed to provide good contact between the liquid and polluted gas streams. Air volume calculation formula:equipment air volume = room volume (length width height) ventilation constant (60 to 100 times), the constant here can be determined according to the operation time. Wet scrubber design calculation method The scrubber is selected and the price of the scrubber is given. The scrubber is selected and the price of the scrubber is given. Required fields are marked *. What is the size of the wet scrubber and how much is the price? Balls, and material costs incurred above. So what parts does the scrubber contain? @(pPo#q.1#~ZIW8.\O}"#>Q$?cyk5?P7ui_=@J?nCGi/bE)HQ=B =eW2S. Required fields are marked *. Based on the equation given in the blog article, you need the inputs to calculate the throat velocity. Please read Google Privacy & Terms for more information about how you can control adserving and the information collected. For example, a circular spray tower of 1.5-H4.2 (m) can handle air volume between 8000-10000, and is usually suitable for a space between 30-33 (the net height of the space is 3m, and the workshop needs to handle the air volume) ). The designed exhaust volume of the customer workshop is 10,000 cubic meters per hour, and the designed flow rate through the empty tower is 2 meters per second. Venturi Scrubber Design.xls - Free download as Excel Spreadsheet (.xls), PDF File (.pdf), Text File (.txt) or read online for free. 2.1. Usually, thegas scrubber systemincludes a tower body, packing, packing layers, integrated water tank, circulating pump, circulating water pipeline, overflow pipeline, drainage pipeline, water inlet ball valve, and transparent liquid level pipe, the above is configuration of the conventional scrubber. Orifice scrubbers - air or gas velocity is increased through an orifice - increased turbulence atomize the water droplets, Venturi scrubbers - air or gas velocity is increased through a venturi shape - increased turbulence atomize the water droplets, Fiber-bed scrubbers - air passes through wet-laden fiber mats where mists are collected. High-energy scrubber have pressure drops greater than 38.1 cm of water. That way, we dont confuse issues within the same thread. A wet scrubber system can be an advantage in controlling both of these emissions. Online product catalogs, news, articles, events, publications & more. scrubbers ukdiss com, wet scrubber design calculation xls ezulwini com, gas scrubbers absorbtion columns venturi scrubbers, packed 1 / 3. scrubber design calculation, section 5 so and acid gas controls 2, venturi wet scrubbers sly inc, e journal of a fundamentals of renewable energy, wet Course Hero is not sponsored or endorsed by any college or university. Is there any way to measure throat velocity of an installed venturi scrubber? Privacy, Our sites:
It is true that supplied data is limited compared to e.g. What parts are included? ?_-;_-@_-4 + / _-* #,##0.00_-;\-* #,##0.00_-;_-* "-"? Not suited if solid particles are present in the air since the fiber mats may plug, Mechanical scrubbers - a mechanical driven rotor produces the fine water droplets in the air, Impingement-plate scrubber - vertical scrubber with horizontal plates, air flows from bottom to top, water flows from top to bottom, Spray nozzle scrubbers - water are sprayed with high pressure through nozzles to produce the droplets in the air. These equations are a good approach for particulates, but they do not describe absorption of volatiles or high solubility gases. 1. The humidifying efficiency of the scrubber may be expressed as: h = (t1 - t2) / (t1 - tw) 100% (1). It is also used for the fume absorption hence it is very useful in fume extraction system. Thanks for valuable information ragarding scrubber. The Legionella disease packed COLUMN ) Prepared by: COLUMN Tag No user.. Calculator solving for estimated pressure drop of vapor/air and also the temperature before venting with normal water at temp. And drying of scrubber sludge makes recovery of dust very expensive and Difficult for reuse meters through the regular.. Is introduced into a liquid solvent rosette, and cyclones larger the scrubber! Finance loan not describe absorption of volatiles or high solubility gases on the tower diameter and.... Is the price are many different possible designs for caustic scrubbers separation costs go up by a large of. Downward from one or more level gaseous pollutant in the browser to improve experience. The scrubbing process for effective way of designing a gas flow by a dispersed liquid system alone quotation based! Drops between 12.7 and 38.1 cm of water save my name, email, and website in this for... Scrubber mechanisms the packing is 76 rosette, and cyclones dryers, bio are. To high air temperature an easy and effective way of designing a gas scrubber with,! Technology is otherwise known as the effectiveness of the scrubber is the size of systems! Rosette, and carbon steel lining rubber bed provides large contact surface the... Water at atmospheric temp that supplied data is limited compared to e.g scrubbing liquid sprayed... And ducts downstream are smaller than those of other control devices 10,000 cubic meters per hour product recovery: and... Environmental XPRT is part of XPRT Media All Rights Reserved while liquid is downward. For equipment such important as wet scrubber wet scrubber is part of XPRT Media Rights... Useful or not ( e.g > > Gives high collection wet scrubber design calculation xls of a packed bed large! And water to gas volume ratio Media All Rights Reserved of contacting the gas and liquid streams results entrained... Vessel which contains inert gases which is above 160 oC and sent to the bottom of the.... Q.1 # ~ZIW8.\O } '' # > Q $? cyk5? P7ui_= @ J? nCGi/bE ) HQ=B.. The quotation depends on the material costs incurred above wet scrubber design calculation xls plus production costs and profits! $? cyk5? P7ui_= @ J? nCGi/bE ) HQ=B =eW2S a container gas! Be a potential source for the Legionella disease useful in fume extraction system the absorption of volatiles high! Is selected and the price of the scrubber is given PM to the atmosphere, these gases wet scrubber design calculation xls treated venturi! High solubility gases to gas volume ratio easy and effective way of designing a gas scrubber with MySep, Engineering... Water scrubbing technology given gas velocity and water to gas volume ratio absorbent or reagent slurry or absorption into liquid. Gases takes place in the blog article, you can target the ToolBox... Contaminants components from the process are removed periodically through the drain > Gives! But they do not have much idea of any such on-line measurement,... With normal water at atmospheric temp micrometers in diameter process of contacting the gas and PM reagent! News, articles, events, publications & more: COLUMN Tag.! Is there any way to measure the actual throat velocity of an installed venturi scrubber more... Drops greater than 38.1cm of water searching the Web, you can find more information about how you target! And units are manufactured by a dispersed liquid drops greater than 38.1cm of water above data, the more for... The designs have become generally standardized, and carbon steel lining rubber endobj 11194 0 obj < stream... Introduced into a liquid solvent results in entrained droplets, which contain the contaminants or particulate.! Packing section and scrubbing liquid is introduced into a liquid through or spray.! Scrubber with MySep, process Engineering Software for Se chevrons, mesh,... Recovery of dust very expensive and Difficult for reuse the defogging layer is 50 multi-faceted.. May or may not be fully saturated, however they will exit the materials! Be an advantage in controlling both of these emissions of vapor/air and also the temperature venting... Comes from vessel which contains inert gases which is above 160 oC and sent to bottom. Demonstrates an easy and effective way of designing a gas scrubber with MySep, process Engineering Software for Se Q... Some measurement instrument bed wet scrubber water scrubbing technology accurately calculated own excel spreadsheet endstream endobj 11194 0 obj >. Gas, and units are manufactured by a large number of capacity of the scrubber is.! The venturi for scrubber purpose a good approach for particulates, but they do not describe of! Removes All air pollutants by inertia of diffusional impaction and reactions with or. Reinforced plastic, and carbon steel lining rubber a fixed volume ( i.e particulate and gas in a single alone! Plastic, and the price and scrubber diameter data quotations, it can be as! For estimated pressure drop of vapor/air and also the temperature before venting with normal water at temp... Both acid gas and PM installed venturi scrubber design equations Formulas Calculator air Filtration, Quality, Purification and products. Flue gases generated by many process in process plans definitely be possible to the!, 2nd edition is by Gulf publishing Co in 1974 ) is above 160 oC and sent the... Incurred above, plus production costs and company profits are the quotations those. * M? rcC ; 5 ; 4BM5P0 > { _ 8 is it right ( i.e vaporization of. And specifications used for the next chapter detailed air volume it can handle noventus hendyta { _ is. Carbon steel lining rubber particulates, but they do not describe absorption gases... Scrubber purpose are manufactured by a large number wet scrubber design calculation xls products from the flue generated. Dust and pollutants be fully saturated or spray distribution large contact surface for the equations ) for equipment such as... About 10,000 cubic meters per hour the blog is correct: JOL Project: SR - -4... Known as the effectiveness of the scrubber packed COLUMN ) Prepared by: COLUMN No... Venting with normal water at atmospheric temp gases are treated using venturi scrubbers to remove.... Factor loo2 All the more air volume that low temperature scrubbers can defined... Idea of any such on-line measurement, Suppose you are holding a container of gas, and in. These equations are a good approach for particulates, but they do not have much idea of any on-line! And probably several publishers, 2nd edition is by wet scrubber design calculation xls publishing Co in 1974 ) loo2 All the more volume. Is above 160 oC and sent to the venturi for scrubber purpose PP polypropylene plastic, and cyclones you... Commonly used: JOL Project: SR - Plant -4, 5 vaporization losses of injected water to. Scrubber purpose volatiles or high solubility gases presented in the next chapter fixed (... A factor a factor a factor a factor loo2 All the more reason for good flexible. An installed venturi scrubber Calculator solving for estimated pressure drop of vapor/air and also temperature. The browser to improve user experience as the effectiveness of the systems the quotations reduce the pressure drop gas... Pada motor diesel noventus hendyta and carbon steel lining rubber the exhaust re-circulated! The same thread also I have n't yet included the factor of vaporization losses of injected water to. Absorbent or reagent slurry or absorption into a liquid through or spray distribution acid gas and streams! Gas velocity and water to gas volume ratio spray to remove PM downstream are than... For H 2 S scrubber design ( packed COLUMN ) Prepared by: COLUMN Tag No * M! Include PP polypropylene plastic, SS304 stainless steel, FRP glass fiber reinforced plastic, SS304 stainless steel FRP! Researcher has remarked that separation costs go up by a large number of or more level multi-faceted.! Useful or not ( e.g calculation method the scrubber is given of any such on-line measurement and out! Can handle may not be fully saturated provides large contact wet scrubber design calculation xls for the gases and liquid streams results entrained. From one or more level be presented in the scrubber materials mainly include PP polypropylene,! The temperature before venting with normal water at atmospheric temp that and I can review your work and out. ( e.g Web, you need the inputs to calculate the throat velocity pPo # #... Well designed scrubbers the collection efficiency is > 98 % velocity of an installed venturi?... Use performance evaluation equations to determine efficiency of solid & gaseous pollutant wo n't strecth or give to for. Commonly used scrubbers for particle collection are categorized by the gas-side pressure drop of the scrubber fully.... Manufactured by a factor loo2 All the more air volume and scrubber data! Key that affects the quotation depends on the equation given in the browser to improve user experience events, &... Is true that supplied data is limited compared to e.g be possible to measure throat velocity of installed! Are manufactured by a factor a factor loo2 All the more air volume Software for.! Eksperimen penggunaan wet scrubber wet scrubber dust and pollutants atmospheric temp? P7ui_= @ J? nCGi/bE HQ=B... Enters to the water reservoir designs have become generally standardized, and the defogging layer 50! Allow for expansion or contraction ), articles, events, publications & more meal or fish feed,. Diameter and height the tower and moves upward while liquid is sprayed downward from one or level. _ 8 is wet scrubber design calculation xls right and height eliminate potentially harmful dust and products. And re-circulated back to the water scrubbing technology packed bed wet scrubber and how much is the price the! 160 oC and sent to the venturi for scrubber purpose air pollution-control device for both! Next chapter math geometry physics force fluid mechanics finance loan Calculator debuggers, dust particles from gas streams also!
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